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Custom I/O OEM Industrial Process Control Systems, Engineering Design & Development

Controllers with Labels
Controllers with Labels
Custom IO Controllers
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Custom IO Controllers

DDI is prepared to be your design and manufacturing partner! We provide engineering expertise in industrial process control with systems tailored to your specific needs. Our turnkey services, from design and development through manufacturing and delivery, provide process control systems that set a new benchmark for performance. We will work closely with you to engineer new solutions as well as add substantial improvements to existing designs.

Our multi-disciplined engineering team assumes full responsibility for your process control system. From electrical, mechanical and software engineering, through to turnkey manufacturing and QA, your project is in the hands of a team with a proven record of applying innovative design and manufacturing concepts to the most complex I/O and related instrumentation systems.

We manufacture production quantities of continuous-duty, and high-confidence systems according the highest quality standards. Our team will ensure that your process control system meets your business and production objectives. As a solution-oriented organization, we can turn designs around in as little as 6 weeks. When you partner with DDI, you avoid the cost and risk of additional engineering and manufacturing overhead, which allows you to focus on growing your business. Contact us today; we can solve your engineering problems.

OEM Industrial Process Control Systems Engineering Capabilities

General Capabilities
Engineering Design and Development of new products
Re-engineering products for manufacturability
Control Engineering Experts
Hardware and Software design
  • Turnkey solution from design through complete manufacturing
Integrate control functions
Engineering Discipline
Electrical
Electronics
Hardware design
Mechanical
Software
Manufacturing
Experienced Engineering Resources
Over 1500 Designs
6 Generations of I/O Controllers and Related Products
Process
Design
Electrical Design
Mechanical Design
CAD Layout
Manufacture
Assembly
Delivery
I/O Controllers
Integration
Improved Timing
Size Reduction
Feature Addition
Cost Reduction
Compatibility
Customization
Configurable
Digital
Analog
Valve monitoring
End Point Detection
Custom Enclosures
Support System Host Computer
Master Controller for entire process
Products
Embedded Control systems
Vibration Sensors
Instruments
Testers
Testing
100% Electrical Test - part of Mfg
Inspection
100% QA Inspection - Part of Mfg
Manufacturing and
Quality Assurance
ERP System covers:
Warehouse Through WIP Tracking
Back Office Invoicing, Receivables, Payables
Document Control and formal ECO system
Serial Number Tracking: Top Level through PCAs
Batch Record Archiving
Additional Services

Engineering design consulting
Project collaboration
Onsite Planning
Purchasing
Procurement
Kitting
Final Assembly
On time delivery 99.2% (99.4% from Suppliers)
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Additional Information

Industry Focus
Original Equipment Manufacturers (OEM)
Semiconductor
Solar
Packaging Machinery
Medical Device Manufacturing
Food Processing Equipment
Tool Machine
Measurement
Target Markets
  • Large Equipment with High I/O Count control requirements
Semiconductor Processing Equipment
Material processing
Industrial Sterilization Chambers
Heavy Equipment
Process Instrumentation
Instrumentation
Scientific
Production Equipment
Medical Sterilization
Manufacturing
Food and Beverage
PLC - Programmable Logic Controllers
Packaging machinery
Pharmaceutical
Subsystems
Capital equipment
Industry Standards
ISO 9001:2008 Certified
CE
RoHS
FDA
FCC
Safety Standards
SEMI-S2
UL 991
IEC 61508
Protocols
Ethernet
EtherCAT
RS485
RS232
TCP/IP
Others Available
CAD File Formats
SolidWorks
P-CAD
Altium
ORCAD
AutoCAD
Software Programming
QNX
C
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