Fusion.IO is DDI’s state-of-the-art I/O platform delivering real-time EtherCAT control of central and remote I/O. The Fusion.IO platform supports centralized, or blended central & remote I/O arrays. Fusion.IO safe I/O controllers are equipped with four RIM expansion ports enabling real-time direct control of remote I/O at distances up to 250ft. Fusion.IO technology delivers best-in-class features at a lower cost to deploy, and with a lower cost of ownership.
Fast and Deterministic Machine Control: 8 KHz EtherCAT I/O
Built-in Functional Safety: Fusion IO is TÜV certified for SIL 3 functional safety
Cost Effective: Configurable I/O mix – pay only for the I/O you need, and add when needed
Machine Design Flexibility: Enable centralized and distributed controls
- Customizable: Customer selects the I/O slot-card mix, and system interface (Field Connect) designed to accept the customers preferred cabling scheme
Faster Time-to-Market: Program complex interlock schemes with DDI’s software utility – Interlock BuilderTM
Proven Reliability: Reliable under wide operating conditions
Trusted Partner: Backed by the most committed team in the industry
Expansion Ports: Add up to 4 remote I/O modules (RIMs) to your safety I/O system
Versatile: Add DIO, AIO, temperature sensing and even RS232/RS485 serial communication to your EtherCAT network
Fusion IO Controller Platform
Centralized I/O Control with Expansion Capability
Fusion IO is a turn-key solution merging real-time I/O control, intrinsic SIL3 functional safety and direct control of remote I/O into a powerful, cost effective solution. DDI’s Fusion IO control platform answers the needs of designers of the most demanding, mission critical automation and process equipment worldwide.
Fusion.IO incorporates a real-time EtherCAT network interface enabling direct control of remote I/O by adding a Remote Interface Module (RIM) to one of its four remote I/O expansion (RIM) ports.
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- Supports up to 8 kHz EtherCAT I/O frequency
- TUV certified programmable interlocks
- Expansion ports host up to 4 remote I/O modules (RIMs)
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Fusion24
Fusion24 has slots for up to 24 I/O slot-cards. As a turn-key solution, Fusion 24 supports up-to 384 internal I/O’s. It is expandable with up-to 4 RIMs for a total of 1920 I/O.
Fusion12
Fusion12 has slots for up to 12 I/O slot-cards. As a turn-key solution, Fusion 12 supports up-to 192 internal I/O’s. It is expandable with up-to 4 RIMs for a total of 1728 I/O.
Fusion8
Fusion8 has slots for up to 8 I/O slot-cards. As a turn-key solution, Fusion 12 supports up-to 128 internal I/O’s. It is expandable with up-to 4 RIMs for a total of 1664 I/O.
Remote I/Os Modules (RIMs) Product Family
Connect a RIM to an Expansion Port to Extend Real-Time I/O Control to Where it is Needed on the Machine
Available 24, 12 and 6, I/O card capacity
TUV certified programmable interlocks
Select from a wide variety of I/O cards or request a custom
Mini-RIM Product Family
Mini-RIMs are Low-Cost Modules with Same Features as RIMS, but in a Single Board Design with Fixed I/O Configurations
Standard or customer fixed I/O configurations available
TUV certified programmable interlocks
Ideal for high-volume I/O applications, SIL3 safety included
Interlock BuilderTM
Graphical software for simple interlock design
Drag and drop GUI makes the software easy-to-use and learn
Enables direct programming and validation of a development controller
Quickly create interlocks with AND, OR, XOR and I/O signals with click of mouse
Timers enable precision scheduling of IO activation
Verify interlock with one button programming to a commission a Fusion IO Controller
